Industrial AI · Live Monitoring

Industrial IoT & Smart Operations

Turn the cameras, sensors, and connected hardware already on your site into real-time alerts and live operational clarity. Move from watching footage to receiving alerts — and from manual supervision to full visibility across every shift.

Built for factories, warehouses, construction sites, and industrial facilities.

The two pillars

Safer sites and sharper operations

Security operator monitoring a wall of live camera feeds

Security & Surveillance Intelligence

From watching footage to receiving alerts

Your cameras stop being a recording archive and start being an active watchguard that tells you the moment something is wrong.

Industrial technician using a rugged tablet on site

Operational Intelligence with IoT & AI

From manual supervision to operational clarity

Sensors, machines, and connected cards feed one live picture of movement, output, and utilisation across your facility.

Capture layer

The connected hardware we work with

Existing equipment is used wherever possible. Where coverage is missing, we supply and commission what is needed.

Wall-mounted IP surveillance camera
IP / CCTV cameras
RFID card, tag, and reader module
RFID tags & readers
Smart identification card
Smart ID / IoT cards
Ceiling-mounted motion sensor
Heat, smoke & motion sensors
Industrial machine sensor and controller
Machine sensors & controllers
Wired vehicle GPS tracker
Vehicle & GPS trackers

< 3s

Alert speed

From event on the floor to alert in hand

24/7

Monitoring

Continuous monitoring across every shift

1 view

Dashboard

Single dashboard across multiple sites

Safety

PPE & Safety Compliance

Cameras already watching your shopfloor become a continuous safety check. The platform recognises when a helmet, vest, glove, or uniform is missing and flags it the moment it happens, not during the next audit.

  • Detects missing helmets, vests, gloves, and uniforms in live feeds
  • Pushes the violation to supervisors instantly with a snapshot attached
  • Builds a compliance record that steadily lifts shopfloor discipline
Live safety-compliance detection identifying helmets, gloves, and safety shoes
PPE detection
Monitoring active
Helmet compliance96%
Vest compliance92%
Open violations3

Access control

Intrusion & Restricted Zone Control

Draw a boundary around any high-risk or sensitive area and the platform watches it for you. Anyone crossing into a zone they are not cleared for triggers an alert in seconds.

  • Flags unauthorised entry into critical and high-risk areas
  • Sends zone-breach alerts to the right team in real time
  • Keeps a timestamped trail of every boundary crossing
Illustrative six-camera monitoring view with live zone detections
Zone monitoring
Monitoring active
Zones armed18
Breaches this week2
Avg. response38s

Hazard response

Fire, Spill & Hazard Detection

Smoke, flame, and liquid or chemical spills are picked up in their earliest moments, when a response still costs minutes instead of days of downtime.

  • Identifies smoke, fire, and liquid or chemical spills as they start
  • Escalates immediately through dashboard, email, message, or siren
  • Turns near-misses into logged events you can act on
Live hazard detection identifying fire and people in surveillance footage
Hazard watch
Monitoring active
Smoke sensors online 24
Spill events (30d) 1
Detection latency <3s

Gate control

ANPR — Automatic Number Plate Recognition

Every vehicle at your gate is read, logged, and matched against your approved list. Dispatch and arrival timings stop living in a paper register.

  • Logs every entry and exit against a readable plate number
  • Captures dispatch and arrival timings automatically
  • Alerts security when an unlisted vehicle enters
Automatic number plate detection identifying registration MH12KY8179
Gate log
Monitoring active
Vehicles today 137
Plate read accuracy 98%
Unlisted flagged 4

Inventory

Material & Box Movement Tracking

Loading and unloading is counted as it happens, giving you a verifiable picture of what left the dock and what arrived — without anyone standing there with a clipboard.

  • Counts cartons and units automatically during loading and unloading
  • Cuts dispatch errors and closes the gap where pilferage hides
  • Leaves visual proof of movement attached to every consignment
Live box-counting view with individually labelled cartons during unloading
Dock activity
Monitoring active
Cartons counted 1,284
Count variance 0.4%
Dispatches verified 31

Front gate

Visitor Management System

Visitors check in digitally, receive a pass, and stay visible for the length of their stay. Access stops being a courtesy and becomes a controlled, auditable process.

  • Digital check-in with instant pass generation
  • Live view of who is on site and which areas they can enter
  • Complete audit log of visits, hosts, and durations
Visitor scanning a QR code at an entrance checkpoint
Visitor desk
Monitoring active
On site now 12
Passes issued today 27
Avg. check-in 40s

Workforce

Workforce Tracking with IoT Cards

Connected ID cards show where your people are across the site in real time. In an emergency, you know who is where before you send anyone in.

  • Live location for every person carrying a connected card
  • Movement history across zones, shifts, and departments
  • Stronger accountability and faster emergency roll-calls
Warehouse team working between tall storage racks
Workforce map
Monitoring active
Cards active 218
Zones covered 14
Location refresh 5s

Accountability

Machine-to-Operator Mapping

Each machine is linked to the person running it, shift by shift. Usage, handovers, and responsibility become clear instead of contested.

  • Records who operated which machine, and when
  • Tracks utilisation alongside operator responsibility
  • Prevents unauthorised use and end-of-shift confusion
Illustrative operator performance dashboard with availability and OEE readings
Machine log
Monitoring active
Machines mapped 46
Shift coverage 100%
Unassigned runs 0

Productivity

Movement Heatmaps & Idle Detection

See where your floor actually gets crowded and where time quietly disappears. Heatmaps and dwell analysis turn traffic patterns into staffing and layout decisions.

  • Highlights congestion points and bottleneck zones
  • Surfaces idle time and under-used equipment
  • Guides manpower distribution and floor layout changes
Motion and dwell heatmaps showing movement concentration across a monitored area
Floor heatmap
Monitoring active
Congestion zones 3
Idle time saved 6.5h
Dwell events 412

Internal logistics

Forklift & Internal Vehicle Analytics

Forklift routes, speeds, and proximity to people are tracked continuously — so the near-miss that nobody reported still shows up on your dashboard.

  • Maps forklift paths, routes, and utilisation across the site
  • Detects unsafe proximity between vehicles and people
  • Reduces collision risk with early, specific warnings
Illustrative nighttime warehouse monitoring with vehicle, pallet, and safety detections
Vehicle activity
Monitoring active
Vehicles tracked 9
Proximity warnings 5
Utilisation 74%

Discipline

Attendance, Shift Logs & Zone Discipline

Attendance is captured from real presence on site, not from a queue at a register. Shift entry, exit, and time spent outside assigned areas are recorded automatically.

  • Automatic shift entry and exit records per person
  • Flags time spent outside assigned zones
  • Removes proxy and dummy attendance entirely
Person completing facial verification at a digital checkpoint
Attendance
Monitoring active
Marked automatically 218
Shift adherence 94%
Zone exceptions 7

Beyond the list

Custom sensors and
plant-specific use cases

Every plant has anomalies that only make sense in its own context. We integrate custom sensor combinations and build detection logic around how your facility actually runs, across the wider Industry 4.0 stack.

Autonomous RobotsSimulationSystem IntegrationInternet of ThingsCybersecurityCloud ComputingAdditive ManufacturingAugmented RealityBig Data
What you get

Everything needed to go live

Backend dashboard

A full analytics platform you can run standalone or wire into your existing systems through APIs.

Alerting configuration

Alert routing tuned to your escalation paths — dashboard, email, messaging, or on-site siren.

Hardware for new sites

Cameras, IoT devices, sensors, RFID, and edge hardware supplied where you need coverage added.

Infrastructure setup

End-to-end hardware and software configuration, commissioned and validated on your floor.

Updates & support

Continuous model improvements and a technical team that stays with the deployment.

Deployment

Where your data lives

Both options run the same platform. The right choice depends on your security posture and site connectivity.

Cloud deployment

  • Hosted on secure cloud servers
  • Simple access across multiple sites
  • Minimal on-site infrastructure needed
  • Scales up as you add cameras and zones

On-premises server

  • Data stays inside your facility network
  • Full internal control of storage and retention
  • Suited to high-security environments
  • Keeps running without internet dependency

Where it runs

Built for heavy environments

  • Manufacturing & factories
  • Warehouses & logistics
  • Construction sites
  • Infrastructure & utilities
  • FMCG & packaging units
  • Industrial parks & large facilities

“The shift is simple: our supervisors stopped reviewing footage after the fact and started responding while it still mattered.”

Operations lead, multi-site manufacturing deployment

Next steps

How a deployment gets started

1

Live demo

See the platform running on real industrial footage.

2

Requirements discussion

We map your zones, risks, and existing hardware.

3

Phase-wise deployment

Start with one line or gate, then expand.

4

Proposal

Scope, deliverables, and commercials in writing.

5

Ongoing support

Continuous tuning and technical support.

See your own floor, monitored live

Book a demo and we will walk through the detections that matter for your site, the hardware you already have, and a phase-wise plan to get there.

Talk to the ArthaNext industrial team